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Modular Range

Aggwash 60-1 / 60-2

The Terex® Aggwash 60-1 and 60-2 are a new modular wash plant that brings together for the first time rinsing, screening, scrubbing and sand washing capabilities on a single transportable chassis. Primarily designed for the processing of construction and demolition waste but equally suited to virgin material applications. The Aggwash 60-1 / 60-2 is capable of producing four grades of aggregate and up to two grades of sand at up to 70 tonnes per hour.
The Aggwash was Winner of the 2010 World Demolition Awards.

Weight (EST)Working WidthWorking LengthWorking Height
Aggwash 60-1 228,600 kgs (63,100 lbs) 2.7m (8'8")/td> 16.2m (53'3") 3.63m (11'4")
Aggwash 60-2 229,000 kgs (63,930 lbs) 2.7m (8'8")/td> 16.2m (53'3") 3.63m (11'4")
  • Rinsing, screening, scrubbing and sand processing on a single transportable chassis
  • Produces 4 grades of aggregate and up to 2 grades of sand at up to 70tph
  • Fully modular, pre-wired and pre-plumbed
  • Removal of trash and ferrous metals
  • Fully electric powered complete with control panel
  • Heavy duty robust construction, ideal for rugged operating environments
  • Quick set-up time (approximately 1 day)
  • Remote greasing to all bearings
  • Environmentally friendly with zero exhaust emissions
  • Modular polyurethane screen decks
  • Spray bars with wide jet nozzles
  • Spray bars isolated from screen
  • Feed height 5.0m (16' 4")
  • High performance vibratory motors
  • Rubber lined pump and cyclone
  • Low water usage
  • Adjustable logwasher hull angle and weirs

Options/strong>

  • Oversize protection deck
  • High degree isolation mounts
  • Telescopic conveyors for increased stockpile height
  • Inline screw filter
  • Twin sand

Other Machine Options

  • Modular Pre-screen with integral protection deck & wash box
  • Modular 2 deck sizing screen
  • Telescopic stockpile conveyors
  • Over band magnet

Other Media Options

  • Various polyurethane modular mats apertures available
  • Powerscrub: Interchangeable blades & paddles

AggreSand

3 Aggregates, 2 Sand, 1 Machine - The AggreSand

Terex® AggreSand system combines aggregate washing and screening with sand processing on a modular chassis. It brings together tried and trusted Terex Washing Systems components in an innovative modular design, setting itself apart from other washing systems in the marketplace.

Hopper2 DECK VIBRATING GRIDPOWERPACKFEED CONVEYOR
Capacity: 12m3 (16yds3) Working Angle: 10-20° Option 1 Power Requirements
(Feeder Only):
37kW (50hp)
Length: 18.7m (61' 4 ")
Grid Spacing: 100mm (4") Tipping Angle: 45° max Option 2 Power Requirements
(Feeder/Radio Tipping):
37kW (50hp)
Belt: 1000mm (39')
  Motor: 59cc/rev Option 3 Power Requirements
(Live Head/Feeder/Radio Tipping):
37kW (50hp)
Power Required: 11Kw (15hp)


Screen Box

 2 Sand, 2 Agg2 Sand, 3 Agg1 Sand, 2 Agg1 Sand, 3 Agg
Screening Area 4.9 x 1.5m (16' x 5") 4.9 x 1.5m (16' x 5") 4.9 x 1.5m (16' x 5") 4.9 x 1.5m (16' x 5")
Number of Decks 2 3 2 3
Power Required 15kW (20hp) 15kW (20hp) 15kW (20hp) 15kW (20hp)
Mounting Spring Spring Spring Spring
Screen Bearings 2 Bearing 2 Bearing 2 Bearing 2 Bearing
Max Spraybar Water
Throughput @ 2 Bar
235m3/hr (307yds3) 340m3/hr (445yds3) 235m3/hr (307yds3) 340m3/hr (445yds3)


Sand Plant

 2 Sand, 2 Agg2 Sand, 3 Agg1 Sand, 2 Agg1 Sand, 3 Agg
Dewatering Screen 3.7 x 1.5m (12' x 5") 3.7 x 1.5m (12' x 5") 3.7 x 1.5m (12' x 5") 3.7 x 1.5m (12' x 5")
Dewatering Screen Power Required 8kW (10hp) 8kW (10hp) 8kW (10hp) 8kW (10hp)
Fines Pump 150/125 - 15kW 150/125 - 15kW - -
Course Pump 200/150 -22kW 200/150 -22kW 200/150 -30kW 200/150 -30kW


Stockpile Conveyors

 2 Sand, 2 Agg2 Sand, 3 Agg1 Sand, 2 Agg1 Sand, 3 Agg
Quantity 4 5 3 4
Length 9.3m (30' 5") 9.3m (30' 5") 9.3m (30' 5") 9.3m (30' 5")
Belt Width 650m (26") 650m (26") 650m (26") 650m (26")
Belt Type 650m EP315
3 ply plain
x 3+1.5 covers
650m EP315
3 ply plain
x 3+1.5 covers
650m EP315
3 ply plain
x 3+1.5 covers
650m EP315
3 ply plain
x 3+1.5 covers
Stockpile Capacity - Sand 350m3 (458yds3)
(per conveyor)
350m3 (458yds3)
(per conveyor)
800m3 (1046yds3) 800m3 (1046yds3)
Stockpile Capacity - Aggregate 100m3 (131yds3) 100m3 (131yds3) 100m3 (131yds3) 100m3 (131yds3)
Power Required 4kW (5hp) x4 4kW (5hp) x4 4kW (5hp) x4 4kW (5hp) x4
Wheel Drive Power Requirements 0.37kW (0.5hp) 0.37kW (0.5hp) 0.37kW (0.5hp) 0.37kW (0.5hp)


Power and Water Requirements

 2 Sand, 2 Agg2 Sand, 3 Agg1 Sand, 2 Agg1 Sand, 3 Agg
Maximum Power Requirement 125.74 Kw (166.29hp) 128.74kW (172.64hp) 113.37kW (152.03hp) 117.37Kw (157.40hp)
Average Water Requirement 250m3/hr (327yds3/hr) 250m3/hr (327yds3/hr) 250m3/hr (327yds3/hr) 250m3/hr (327yds3/hr)
Key Features & Benefits
  • 3 Aggregates, 2 Sand, 1 Machine
  • Fully Modular
  • Fully Automated
  • Radio Controlled
  • Containerized Transport
  • Pre Wired & Pre Plumbed
  • 1 Day Set-Up
  • 1 Electrical Connection Point
  • 1 Water Connection Point
  • Curved Chassis
  • Gaps in chassis for wash down
Applications
  • Virgin Aggregate
  • Manufactured Sand
  • Sand & Gravel
  • Crushed Rock
  • Crusher dust
  • Scalpings
  • Iron ore
  • Other mineral ores
  • Construction & Demolition Waste Material
Dewatering Screen
  • 2 or 3 deck Screen box option
  • Electrically driven
  • Fixed 18 degree working angle
  • Spring mounted
  • Enclosed rubber lined wash box c/w independently controlled spray bar
  • 8 independently controlled isolated spray bars per deck complete with fan tail plastic nozzles
  • Polyurethane modular decks as standard (mesh deck option)
  • Lined rolling chute arrangement complete with blending capabilities
  • Rubber lined catch box (c/w 1/3-2/3 rubber lined division plate for dual sand models)
  • Rubber lined discharge chutes
  • Pressure clock on manifold
  • Inspection flaps to view screen media
Centre Chassis
  • Rubber lined slurry pump(s) situated upon roll out maintenance platforms
  • Ceramic lined bends
  • One point water feed
  • Pre-wired control panel with external HMI panel
  • Large volume sump tank
  • Plant wash down reel
  • Sump Tank
  • Split tank for double grade (double grade only)
  • Float on coarse side of tank (double grade only)
  • Letterbox on divider plate to keep tank levels equal (double grade only)
  • Overflow box
  • Large inspection doors (both sides on double grade)
  • Tank drain (both sides on double grade)
  • Anti-turbulence baffle plates
  • Replaceable rubber lined wear plates on feed area
Sand Plant
  • High energy 3.7m x1.5m (12'x5') Dewatering screen - dewatering up to 120TPH of sand
  • Polyurethane modules and side protection bars
  • Molded central division plate (double grade only)
  • Rubber lined cyclones
  • Ceramic lined inlet bends
  • Rubber lined underflow boxes - c/w quick release lid
  • Rubber lined blending box - c/w quick release lid (double grade only)
  • 5.5m (18') dirty water discharge height
  • Rubber lined catch box for screen underflow
  • Spray bar in catch box
  • Polyethylene wear board in discharge chute
  • Adjustable discharge blending chute - double grade only
  • Pressure gauge to monitor cyclone inlet pressure
  • High specification cyclone inlet hoses c/w flanges
Radial Conveyors

AGGREGATE CONVEYORS

  • Rigid - folded for transport
  • Plain 26" (660mm) wide belt
  • 18 degree angle
  • SCS tear drop scraper (option)
  • Direct drive electric gearbox
  • 9.3m (30' 5") long
  • 4.1m (13' 5")discharge height
  • 3 deck oversize conveyor can discharge to right or left side

SAND CONVEYORS

  • Rigid - folded for transport
  • Radial - skid mounted as standard
  • Radial - wheel drive option
  • Plain 26" (660mm) wide belt
  • 20 degree angle
  • SCS tear drop scraper (option)
  • Direct drive electric gearbox
  • 9.3m (30' 5") long
  • 4.9m (16' 1") discharge height
Cutting Edge Control Panel
  • Robust full color graphic HMI (Human Machine Interface)
  • Automated Start / Stop sequence of all plant items
  • Automated sequence shutdown on fault detection
  • On-screen display of all key Parameters inc:
    • Inlet water Flow
    • Cyclone pressure
    • Hydraulic oil level and temperature
    • All motors load currents and voltages
  • Radio control of:
    • Plant Start / Stop
    • Feeder Start / Stop
    • Sand Conveyor Radial Drive
    • Tipping Grid Raise / Lower
    • Plant Lighting On / Off

Options

  • Telemetry System with remote communication of all alarms and status such as TPH via text message
Walkways
  • Galvanized
  • Walkway round both sides of machine
  • Expanded metal walkway floors
  • Curved ends on handrails
  • 600mm (24') wide

Optional Equipment

  • High capacity sand option (200tph)
  • Single sand
  • 2 deck