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Modular

Solutions to Fit Your Needs

Terex® Minerals Processing Systems offers crushing and screening components and modules to fit a multitude of various static applications.
Contact us to learn more about our reliable, cost-effective solutions.

System 200 Modular Plant

Terex® Minerals Processing Systems has launched a new Modular Product Line in response to customer feedback. The System 200 Modular Crushing and Screening Plant consists of several pre-designed static and semi-static "plug and play" modules. This simple but effective product line gives flexibility to customers to choose "ready to work" modular crushers and modular screens to create the plant needed for a variety of applications. The System 200 has the capability to process up to 200 tph (180 mtph).

Modules to choose from include the MJ42 Modular Jaw, MC1000 Modular Cone, MV2000 Modular VSI, MHS6203 Modular Horizontal Screen, MIS6203 Modular Inclined Screen and the MSF24 Modular Surge Hopper. All modules are designed to fit and work together interchangeably. Set-up time and ease of operation is aided by the simplicity of the modular product range. All of our modular crushers and modular screens bolt together on site and require minimal on-site wiring. Designed with logistics in mind, each module, including all its components, can be transported in one or two containers.

Module Structures
  • Bolt together on site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Extra heavy-duty I-beam frames
  • Rigid diagonal truss construction
  • CE compliant module structures and components
  • Packed for container shipment for site installation and set-up
MJ42 Jaw Module
  • Rugged Terex® JW42 jaw crusher for high production
  • Hydraulic wedge jaw closed side setting adjustment
MC1000 Cone Module
  • Terex 40" (1000mm) cone chamber handles "all in feed"
  • All roller bearing design for outstanding crushing efficiency
MV2000 VSI Module
  • Terex® Canica VSI2000SD single drive vertical shaft impactor
  • Produces highly cubical products and eliminates soft material
MHS6203 Horizontal Screen Module
  • Terex® Cedarapids LJ-TS 6' x 20' (6.1m x 1.8m) 3-deck screen
  • High efficiency ElJay® oval stroke design
MIS6203 Inclined Screen Module
  • Terex® 6' x 20' (6.1m x 1.8m) 3-deck inclined screen
  • Robust four-bearing design for high capacity screening
MSF24 Surge Hopper Module
  • 32 yd3 (24 m3) capacity with magic eye level control
  • Terex® vibrating pan feeder with variable speed
Module Structures
  • Bolt together on site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Extra heavy-duty I-beam frames
  • Rigid diagonal truss construction
  • CE compliant module structures and components
  • Packed for container shipment for site installation and set-up
MJ42 Jaw Module
  • Rugged Terex® JW42 jaw crusher for high production
  • Hydraulic wedge jaw closed side setting adjustment
MC1000 Cone Module
  • Terex 40" (1000mm) cone chamber handles "all in feed"
  • All roller bearing design for outstanding crushing efficiency
MV2000 VSI Module
  • Terex® Canica VSI2000SD single drive vertical shaft impactor
  • Produces highly cubical products and eliminates soft material
MHS6203 Horizontal Screen Module
  • Terex® Cedarapids LJ-TS 6' x 20' (6.1m x 1.8m) 3-deck screen
  • High efficiency ElJay® oval stroke design
MIS6203 Inclined Screen Module
  • Terex® 6' x 20' (6.1m x 1.8m) 3-deck inclined screen
  • Robust four-bearing design for high capacity screening
MSF24 Surge Hopper Module
  • 32 yd3 (24 m3) capacity with magic eye level control
  • Terex® vibrating pan feeder with variable speed

System 300 Modular Plant

The System 300 Modular Crushing and Screening Plant consists of several pre-designed static and semi-static "plug and play" modules. This simple but effective product line gives flexibility to customers to choose "ready to work" modular crushers and modular screens to create the plant needed for a variety of applications. The System 300 has the capability to process up to 300 tph (275 mtph).

Modules to choose from include the MJ42 Modular Jaw, MC1000 Modular Cone, MC1300 Modular Cone, MV2000 Modular VSI, MHS6203 Modular Horizontal Screen and the MSF24 Modular Surge Hopper. All modules are designed to fit and work together interchangeably. Set-up time and ease of operation is aided by the simplicity of the modular product range. All of our modular crushers and modular screens bolt together on site and require minimal on-site wiring. Designed with logistics in mind, each module, including all its components, can be transported in one or two containers.

Module Structures
  • Bolt together on site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Extra heavy-duty I-beam frames
  • Rigid diagonal truss construction
  • CE compliant module structures and components
  • Packed for container shipment for site installation and set-up
MJ42 Jaw Module
  • Rugged Terex® JW42 jaw crusher for high production
  • Hydraulic wedge jaw closed side setting adjustment
MC1000 Cone Module
  • Terex 40" (1000mm) cone chamber handles "all in feed"
  • All roller bearing design for outstanding crushing efficiency
MC1300 Cone Module
  • Terex 51" (1000mm) cone chamber handles "all in feed"
  • All roller bearing design for outstanding crushing efficiency
MV2000 VSI Module
  • Terex® Canica VSI2000SD single drive vertical shaft impactor
  • Produces highly cubical products and eliminates soft material
MHS6203 Horizontal Screen Module
  • Terex® Cedarapids LJ-TS 6' x 20' (6.1m x 1.8m) 3-deck screen
  • High efficiency ElJay® oval stroke design
MSF24 Surge Hopper Module
  • 32 yd3 (24 m3) capacity with magic eye level control
  • Terex® vibrating pan feeder with variable speed
Module Structures
  • Bolt together on site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Extra heavy-duty I-beam frames
  • Rigid diagonal truss construction
  • CE compliant module structures and components
  • Packed for container shipment for site installation and set-up
MJ42 Jaw Module
  • Rugged Terex® JW42 jaw crusher for high production
  • Hydraulic wedge jaw closed side setting adjustment
MC1000 Cone Module
  • Terex 40" (1000mm) cone chamber handles "all in feed"
  • All roller bearing design for outstanding crushing efficiency
MC1300 Cone Module
  • Terex 51" (1000mm) cone chamber handles "all in feed"
  • All roller bearing design for outstanding crushing efficiency
MV2000 VSI Module
  • Terex® Canica VSI2000SD single drive vertical shaft impactor
  • Produces highly cubical products and eliminates soft material
MHS6203 Horizontal Screen Module
  • Terex® Cedarapids LJ-TS 6' x 20' (6.1m x 1.8m) 3-deck screen
  • High efficiency ElJay® oval stroke design
MSF24 Surge Hopper Module
  • 32 yd3 (24 m3) capacity with magic eye level control
  • Terex® vibrating pan feeder with variable speed

MJ42 Jaw Module

The Terex® MJ42 Modular Jaw Crusher features the rugged JW42 jaw for high production. Its hydraulically actuated wedge system allows closed side settings to be made quickly and easily. Set-up time and ease of operation is aided by the simplicity of the modular product range. All of our modular crushers and modular screens bolt together on site and require minimal on-site wiring. Designed with logistics in mind, the MJ42 Jaw Module, including all its components, can be transported in two containers

The modular product line consists of several pre-designed static and semi-static crushing and screening "plug and play" modules. This simple but effective product line gives flexibility to customers to choose "ready to work" modules to create the plant needed for a variety of applications. All modules are designed to fit and work together interchangeably.

Module Structure
  • Bolt together on site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • CE compliant module structures and components
Jaw Crusher
  • Terex® JW42 jaw crusher
  • Hydraulic wedge jaw closed side setting adjustment
  • Quick change jaw die wedge system
  • Robust jaw frame design
  • Large diameter, forged main shaft
Hopper
  • Three-piece hopper
  • Hopper length: 17'4" (5.3m)
  • Hopper width: 12' (3.98m)
  • Hopper capacity: 19.17 cu. yd. (14.66m3)
  • Hopper body: 5/8" (15mm) thick wear resistant steel plate, mild steel reinforcing ribs
Vibrating Grizzly Feeder
  • Spring mounted vibrating pan and grizzly feeder
  • Vibrating unit: twin heavy-duty cast eccentric shafts running in spherical roller bearings, gear coupled at drive end
  • V-belt drive, 20 hp (15kW) motor with guard
  • Feeder length: 14'1" (4.3m); feeder width: 3'6" (1.06m)
  • Grizzly length: 7' (2.12m); two replaceable 3'6" (1.06m) stepped cartridge grizzlies, 3" (75mm) nominal aperture, self-cleaning
  • Under-screen: rubber blanking mat; wire mesh is optional
Module Structure
  • Bolt together on site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • CE compliant module structures and components
Jaw Crusher
  • Terex® JW42 jaw crusher
  • Hydraulic wedge jaw closed side setting adjustment
  • Quick change jaw die wedge system
  • Robust jaw frame design
  • Large diameter, forged main shaft
Hopper
  • Three-piece hopper
  • Hopper length: 17'4" (5.3m)
  • Hopper width: 12' (3.98m)
  • Hopper capacity: 19.17 cu. yd. (14.66m3)
  • Hopper body: 5/8" (15mm) thick wear resistant steel plate, mild steel reinforcing ribs
Vibrating Grizzly Feeder
  • Spring mounted vibrating pan and grizzly feeder
  • Vibrating unit: twin heavy-duty cast eccentric shafts running in spherical roller bearings, gear coupled at drive end
  • V-belt drive, 20 hp (15kW) motor with guard
  • Feeder length: 14'1" (4.3m); feeder width: 3'6" (1.06m)
  • Grizzly length: 7' (2.12m); two replaceable 3'6" (1.06m) stepped cartridge grizzlies, 3" (75mm) nominal aperture, self-cleaning
  • Under-screen: rubber blanking mat; wire mesh is optional

MC1000 Cone Module

The Terex® MC1000 Modular Cone Crusher handles an all-in feed for continuous crushing. Its 40" (1000mm) cone has a full range of configurations for short and long throw. The all roller bearing design improves crushing efficiency. Set up time and ease of operation is aided by the simplicity of the modular product range. All of our modular crushers and modular screens bolt together on site and require minimal on-site wiring. Designed with logistics in mind, the MC1000 Cone Module, including all its components, can be transported in one container.

The modular product line consists of several pre-designed static and semi-static crushing and screening "plug and play" modules. This simple but effective product line gives flexibility to customers to choose "ready to work" modules to create the plant needed for a variety of applications. All modules are designed to fit and work together interchangeably.

Module Structure
  • Bolt together on-site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Repositionable bracing permits 3 locations for discharge conveyor
  • CE compliant module structures and components
  • Crusher discharge chute with dust enclosure
  • Easily transportable in 40' (12,192 mm) container
TC1000 Cone Crusher
  • Terex® TC1000 cone with 40" (1000 mm) cone chamber
  • Live frame assembly including drive, drive guard, and AV mounts
  • 250 hp (185 kW) motor
  • Mechanical ‘Level Control' switch
  • Handles "all in feed" to enable attrition crushing
  • All roller bearing design for outstanding crushing efficiency
  • Hydraulically adjustable closed side setting
  • Easy manganese changes
  • Unrestricted feed opening
  • Full range of machine configurations (short and long stroke)
  • Liner profiles to suit most applications
Module Structure
  • Bolt together on-site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Repositionable bracing permits 3 locations for discharge conveyor
  • CE compliant module structures and components
  • Crusher discharge chute with dust enclosure
  • Easily transportable in 40' (12,192 mm) container
TC1000 Cone Crusher
  • Terex® TC1000 cone with 40" (1000 mm) cone chamber
  • Live frame assembly including drive, drive guard, and AV mounts
  • 250 hp (185 kW) motor
  • Mechanical ‘Level Control' switch
  • Handles "all in feed" to enable attrition crushing
  • All roller bearing design for outstanding crushing efficiency
  • Hydraulically adjustable closed side setting
  • Easy manganese changes
  • Unrestricted feed opening
  • Full range of machine configurations (short and long stroke)
  • Liner profiles to suit most applications

MC1300 Cone Module

The Terex® MC1300 Cone Module handles an all-in feed for continuous crushing. Its 51" (1300mm) cone has a full range of configurations for short and long throw. The all roller bearing design improves crushing efficiency. Set-up time and ease of operation is aided by the simplicity of the modular product range. All modules bolt together on site and require minimal on-site wiring. Designed with logistics in mind, the MC1300 Cone Module, including all its components, can be easily transported in shipping containers.

The modular product line consists of several pre-designed static and semi-static crushing and screening "plug and play" modules. This simple but effective product line gives flexibility to customers to choose "ready to work" modules to create the plant needed for a variety of applications. All modules are designed to fit and work together interchangeably.

Module Structure
  • Bolt together on-site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Repositionable bracing permits 3 locations for discharge conveyor
  • CE compliant module structures and components
  • Crusher discharge chute with dust enclosure
  • Easily transportable in shipping containers
TC3000 Cone Crusher
  • Terex® TC3000 cone with 51" (1300 mm) cone chamber
  • Live frame assembly including drive, drive guard, and AV mounts
  • 300 hp (224 kW) motor
  • Mechanical ‘Level Control' switch
  • Handles "all in feed" to enable attrition crushing
  • All roller bearing design for outstanding crushing efficiency
  • Hydraulically adjustable closed side setting
  • Easy manganese changes
  • Unrestricted feed opening
  • Full range of machine configurations (short and long stroke)
  • Liner profiles to suit most applications
Module Structure
  • Bolt together on-site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Repositionable bracing permits 3 locations for discharge conveyor
  • CE compliant module structures and components
  • Crusher discharge chute with dust enclosure
  • Easily transportable in shipping containers
TC3000 Cone Crusher
  • Terex® TC3000 cone with 51" (1300 mm) cone chamber
  • Live frame assembly including drive, drive guard, and AV mounts
  • 300 hp (224 kW) motor
  • Mechanical ‘Level Control' switch
  • Handles "all in feed" to enable attrition crushing
  • All roller bearing design for outstanding crushing efficiency
  • Hydraulically adjustable closed side setting
  • Easy manganese changes
  • Unrestricted feed opening
  • Full range of machine configurations (short and long stroke)
  • Liner profiles to suit most applications

MV2000 VSI Module

The MV2000 Modular VSI features a high performance Terex® Canica VSI2000SD single drive vertical shaft impactor powered by a 300 hp (224 kW) electric motor with soft start. Our robust VSI is a vital tool for producing highly cubical products in small sizes and eliminating soft material. Set-up time and ease of operation is aided by the simplicity of the modular product range. All of our modular crushers and modular screens bolt together on site and require minimal on-site wiring. Designed with logistics in mind, the MV2000 VSI Module, including all its components, can be transported in one container..

The modular product line consists of several pre-designed static and semi-static crushing and screening "plug and play" modules. This simple but effective product line gives flexibility to customers to choose "ready to work" modules to create the plant needed for a variety of applications. All modules are designed to fit and work together interchangeably.

Module Structure
  • Bolt together on-site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Repositionable bracing permits 2 locations for discharge conveyor
  • Crusher discharge chute
  • Easily transportable in 40' (12,192 mm) container
  • CE compliant module structures and components
Vertical Shaft Impact Crusher
  • Terex® Canica VSI2000SD single drive vertical shaft impactor
  • 300 HP (224 kW) electric motor with soft start
  • ROR (rock on rock) crusher chamber configuration
  • Oil system with 35 gallon (132 liter) reservoir
  • Heavy-duty 3-bearing pedestal with Astralloy main shaft
  • Cast chrome pedestal protection
  • Patented "Hydralid" hydraulic lid lifter and lid swing
  • Feed hopper with rock shelf and deflector plate
  • Externally adjustable feed tube system
  • Cast feed tube, lid and mainframe liners
  • Cast lined flywheel
  • Inspection door with safety lock
  • Open lid safety lock
  • Shut-off switches detect: Low oil flow; Excessive vibration (vibration switch); Open lid
Module Structure
  • Bolt together on-site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Repositionable bracing permits 2 locations for discharge conveyor
  • Crusher discharge chute
  • Easily transportable in 40' (12,192 mm) container
  • CE compliant module structures and components
Vertical Shaft Impact Crusher
  • Terex® Canica VSI2000SD single drive vertical shaft impactor
  • 300 HP (224 kW) electric motor with soft start
  • ROR (rock on rock) crusher chamber configuration
  • Oil system with 35 gallon (132 liter) reservoir
  • Heavy-duty 3-bearing pedestal with Astralloy main shaft
  • Cast chrome pedestal protection
  • Patented "Hydralid" hydraulic lid lifter and lid swing
  • Feed hopper with rock shelf and deflector plate
  • Externally adjustable feed tube system
  • Cast feed tube, lid and mainframe liners
  • Cast lined flywheel
  • Inspection door with safety lock
  • Open lid safety lock
  • Shut-off switches detect: Low oil flow; Excessive vibration (vibration switch); Open lid

MHS6203 Horizontal Screen Module

The MHS6203 Modular Horizontal Screen features the extremely efficient Terex® Cedarapids LJ-TS screen with its legendary ElJay® oval stroke action. Set-up time and ease of operation is aided by the simplicity of the modular product range. All of our modular crushers and modular screens bolt together on site and require minimal on-site wiring. Designed with logistics in mind, the MHS6203 Horizontal Screen Module, including all its components, can be transported in one container.

The modular product line consists of several pre-designed static and semi-static crushing and screening "plug and play" modules. This simple but effective product line gives flexibility to customers to choose "ready to work" modules to create the plant needed for a variety of applications. All modules are designed to fit and work together interchangeably.

Module Structure
  • Bolt together on-site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Extra heavy-duty I-beam frame
  • Rigid diagonal truss construction
  • Integrated rolling chute mechanism and integrated trouser leg chutes
  • CE compliant module structures and components
  • Packed for container shipment for site installation and set-up
Terex® Cedarapids LJ-TS Horizontal Screen
  • 6' x 20' (6.1m x 1.8m) 3-deck (LJ-TSH6203-32 or LJ-TSS6203-32) horizontal screen with ElJay® oval stroke design
  • Three-shaft vibrator mechanism with adjustable stroke angle, stroke length, and speed
  • Through-hardened forged alloy steel, high performance gear
  • Patented double O-ring sealed vibrator construction
  • 160 mm spherical self-aligning anti-friction roller bearings with patented flow through oil lubrication system
  • Rivet bolted (cold rivet) 1/4" (6mm) thick side plate design
  • 5/16" (7mm) laminated reinforcing plates
  • Gland-type non-wearing shaft seal
  • Crowned deck frames
  • Clamp bars adjust for all wire media thickness
  • Discharge lips with 1/4" (6mm) thick AR steel liners
  • Bolt-on 24" (600mm) feed box with 1/4" (6mm) AR steel liners
  • Heavy-duty coil spring suppression with rubber surge snubbers
Underscreen Conveyor
  • 48" (1200mm) fully skirted underscreen fines conveyor
  • 15 hp (11kW) electric motor, vulcanized EP400/4+2 3-ply belt
  • Direct drive motor and gearbox
  • Easy access belt take-ups
  • High performance belt wiper
Blending Chutes
  • Replaceable, heavy-duty 3/8" (10 mm) AR 400 liners
  • 4-section (25%) blending gate system for all decks
  • Product combinations: bottom deck & fines; center & bottom decks; top & center decks
Power Panel
  • Electric power panel for screen and on plant collection conveyor, 50 hz standard
Off-Plant Conveyor Motor Starters
  • Additional motor starters for off-plant feed conveyor up to 10 hp (7.5kW) and four product conveyors up to 10 hp (7.5kW)
Module Structure
  • Bolt together on-site, quick set up time with basic tools
  • Pre-wired "plug and play" design, minimal on-site wiring
  • Robust weather-protected control panels with user-friendly controls
  • Galvanized steel structures including walkways, steps and guard rails
  • Extra heavy-duty I-beam frame
  • Rigid diagonal truss construction
  • Integrated rolling chute mechanism and integrated trouser leg chutes
  • CE compliant module structures and components
  • Packed for container shipment for site installation and set-up
Terex® Cedarapids LJ-TS Horizontal Screen
  • 6' x 20' (6.1m x 1.8m) 3-deck (LJ-TSH6203-32 or LJ-TSS6203-32) horizontal screen with ElJay® oval stroke design
  • Three-shaft vibrator mechanism with adjustable stroke angle, stroke length, and speed
  • Through-hardened forged alloy steel, high performance gear
  • Patented double O-ring sealed vibrator construction
  • 160 mm spherical self-aligning anti-friction roller bearings with patented flow through oil lubrication system
  • Rivet bolted (cold rivet) 1/4" (6mm) thick side plate design
  • 5/16" (7mm) laminated reinforcing plates
  • Gland-type non-wearing shaft seal
  • Crowned deck frames
  • Clamp bars adjust for all wire media thickness
  • Discharge lips with 1/4" (6mm) thick AR steel liners
  • Bolt-on 24" (600mm) feed box with 1/4" (6mm) AR steel liners
  • Heavy-duty coil spring suppression with rubber surge snubbers
Underscreen Conveyor
  • 48" (1200mm) fully skirted underscreen fines conveyor
  • 15 hp (11kW) electric motor, vulcanized EP400/4+2 3-ply belt
  • Direct drive motor and gearbox
  • Easy access belt take-ups
  • High performance belt wiper
Blending Chutes
  • Replaceable, heavy-duty 3/8" (10 mm) AR 400 liners
  • 4-section (25%) blending gate system for all decks
  • Product combinations: bottom deck & fines; center & bottom decks; top & center decks
Power Panel
  • Electric power panel for screen and on plant collection conveyor, 50 hz standard
Off-Plant Conveyor Motor Starters
  • Additional motor starters for off-plant feed conveyor up to 10 hp (7.5kW) and four product conveyors up to 10 hp (7.5kW)